The packaging industry faces a high turnover of operators and a shortage of labor. Therefore, training new operators fast and effectively has become a critical business factor for packaging and filling companies to ensure that troubleshooting is done efficiently and machines are running.
The HMI Design System was developed in close collaboration with Barry Wehmiller's software experts. It turned out that fast onboarding of different control engineering teams and simplifying the development process is essential for optimizing processes and enhancing productivity. For this specific reason, we focused on an external and internal UX approach that makes life easier for both machine operators and control engineers.
What really sets the HMI Design System apart is its ability to scale across a variety of machines while keeping things simple and intuitive for users. Whether troubleshooting, alarm handling or recipe management, quick access to everything the operator needs is ensured by clear navigation and smart visual cues.
Behind the scenes, the system is a powerhouse for control engineers. Using a no-code approach with tools like Figma and SharePoint, it transforms the way engineers create and iterate on new interfaces.
With built-in templates, best practices, and a knowledge hub, it’s never been easier for teams to co-create, experiment, and improve together. Plus, the system is designed for rapid prototyping and feedback loops enabling it to grow with the business, integrate new innovations seamlessly and scale internationally.
The impact? Faster operator training thanks to the simplified and easy-to-navigate HMI. Reduced downtime and increased productivity thanks to improved usability. Minimized packaging waste thanks to optimized recipe management. A highly effective solution designed for the challenges of today and the innovations of tomorrow.
